In modern industrial production, industrial fluids play a crucial role, providing extreme pressure resistance, cooling, cleaning, and rust prevention. However, as industrial production becomes increasingly digitalized, intelligent, lean, and green, companies often face the following challenges when using industrial fluids:
To address the aforementioned challenges, traditional solutions adopted by enterprises include enhancing technical personnel training and education, establishing comprehensive fluid maintenance management systems, and engaging external professional service agencies. However, these measures often fall short in providing real-time monitoring of fluid usage, leading to delayed responses in the event of quality issues and resulting in high costs for the enterprise.
Kerun, a leader in green industrial fluid system solutions, recognizes the importance of online performance monitoring of industrial fluids based on over 20 years of development and application experience. To meet customer needs and provide better service, we have meticulously developed the KR-QL Oil Online Monitoring System. This system extracts user oil samples into the system through a sampling unit and integrates moisture sensors, viscosity sensors, pressure sensors, and quality sensors. It can monitor real-time parameters such as dynamic viscosity, trace moisture, temperature, dynamic viscosity (at 40°C), pressure, and dielectric constant, thereby assisting on-site engineering and technical personnel in making operational and maintenance decisions.
Additionally, through online real-time monitoring of fluid operational data, enterprises can benefit in the following ways:
1. Improve Production Efficiency and Stability: The online monitoring system allows real-time understanding of the performance state of industrial fluids, promptly identifying potential issues to prevent production interruptions and failures. This helps enhance production efficiency and ensures process stability.
2. Reduce Maintenance Costs: Online monitoring enables enterprises to accurately determine fluid replacement cycles and maintenance needs, avoiding unnecessary replacements and maintenance, thus reducing costs.
3. Extend Fluid Lifespan: The system helps enterprises accurately monitor fluid usage and take appropriate measures for optimization, thereby extending the lifespan of the fluids.
4. Enhance Product Quality: The performance of industrial fluids directly affects product quality. Online monitoring ensures fluids operate at their optimal state, improving the quality of the products.
5. Strengthen Safety Management: The use and management of industrial fluids involve safety in production. Online monitoring helps promptly identify safety hazards and implement preventive measures to ensure safe production.
6. Increase Management Efficiency: The system can generate various reports and statistical data in real-time, helping enterprises clearly understand the usage and performance status of industrial fluids, thereby improving management efficiency.
7. Enable Remote Monitoring: The system allows for remote monitoring and management via the internet, enabling enterprises to understand the production site conditions anytime and anywhere, enhancing management flexibility and convenience.
Industrial fluids are an essential component in industrial production, and monitoring these fluids is crucial for ensuring their stable performance and improving production efficiency. A friendly reminder from Kerun: Enhancing fluid monitoring is vital for increasing the stability and efficiency of industrial production.
Kerun is dedicated to being a leader in green industrial fluids, upholding the philosophy of "technology-driven value," and supporting industry integration and innovative development.
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