Project Background:
The client is a renowned brand in the wind power gearbox industry, dedicated to providing gearbox and transmission solutions to global users. Their products are used in over 30 countries and regions, providing reliable support for clean energy in extreme environments such as severe cold, heat, high altitudes, low wind speeds, and marine climates.
Challenges:
As the client rapidly expanded, they faced higher demands for product quality stability, systematic service, and effective cost control.
Solution:
Following initial site visits, analysis, and testing, we provided an industrial system solution, including metalworking fluids, quenching media, centralized fluid supply systems, and recycling systems. This helped the client enhance processing efficiency, improve sustainable production, and reduce overall costs.
1. Kerun KR218H Fast Bright Quenching Oil offers strong cooling capability, with fast cooling at high temperatures and moderate cooling at low temperatures. This ensures uniform surface hardness and sufficient hardened depth while effectively controlling quenching deformation. The oil maintains stable performance over time, ensuring consistent quenching quality for large gears and stable production. The quenched surface is easier to clean, and the oil's thermal oxidation stability extends the lifespan of the workpieces.
2. Kerun Metalworking Fluids feature excellent lubrication and cooling properties, effectively extending tool life, improving the surface finish of workpieces, and offering superior rust protection. Made with imported materials, these fluids resist microbial growth, are less prone to spoilage, have excellent defoaming properties, are easy to clean, and leave low residues.
3. Kerun’s Service Equipment Solutions help extend the lifespan of industrial fluids, reduce the frequency of fluid changes, address post-treatment issues of fluids, minimize waste discharge, and lower overall operational costs. Automation replaces manual operations, ensuring reliability, improving production efficiency, and enhancing the working environment for green manufacturing.
Benefits:
1. Kerun's boron-free, formaldehyde-free cutting fluid technology solved the client's issue of excessive consumption per machine, reducing the cost of oil-based cutting products by 20% to 30%. The lifespan of water-based products increased threefold, freeing up 10 full-time workers per year.
2. Kerun's recycling system, operating for nearly three years in the client's 400-acre centralized fluid supply workshop without temperature control systems, has reduced the consumption of similar media by 40% and freed up at least four staff members, significantly helping the client cut costs and increase efficiency.
Customer Feedback:
Over more than a decade of continuous service from Kerun, both the stable performance of the products and the comprehensive service system have received unanimous praise from the company's management and workshop staff. Regular visits by Kerun's technical service engineers have provided extra peace of mind in maintaining stable production.
Related Products:
KR218H, KR-C8520, Oil Extraction Briquetting Equipment
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